April 18, 2017 Volume 13 Issue 15

Motion Control News & Products

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Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.


Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)


New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
Learn more.


Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.


Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
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BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.


Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.


Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.


Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.


Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.


Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.


When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.


Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.


Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.


Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.


NASA tests robotic ice tools to explore distant ocean worlds

By Andrew Good, Jet Propulsion Laboratory

A robotic claw, one of several innovative tools developed at JPL for exploring icy, ocean worlds like Europa. [Credits: NASA/JPL-Caltech]

 

 

Want to go ice fishing on Jupiter's moon Europa? There's no promise you'll catch anything, but a new set of robotic prototypes could help.

Since 2015, NASA's Jet Propulsion Laboratory in Pasadena, CA, has been developing new technologies for use on future missions to ocean worlds. That includes a subsurface probe that could burrow through miles of ice, taking samples along the way; robotic arms that unfold to reach faraway objects; and a projectile launcher for even more distant samples.

All these technologies were developed as part of the Ocean Worlds Mobility and Sensing study, a research project funded by NASA's Space Technology Mission Directorate in Washington. Each prototype focuses on obtaining samples from the surface -- or below the surface -- of an icy moon.

"In the future, we want to answer the question of whether there's life on the moons of the outer planets -- on Europa, Enceladus, and Titan," said Tom Cwik, who leads JPL's Space Technology Program. "We're working with NASA Headquarters to identify the specific systems we need to build now, so that in 10 or 15 years, they could be ready for a spacecraft."


VIDEO: The search for life beyond Earth needs robots. But to explore distant ocean worlds like Europa, we'll need a new set of tools to drill through ice, reach faraway samples, and cross difficult terrain. NASA's Jet Propulsion Laboratory recently finished a series of prototypes that might make that exploration a little easier.

Those systems would face a variety of challenging environments. Temperatures can reach hundreds of degrees below freezing. Rover wheels might cross ice that behaves like sand. On Europa, surfaces are bathed in radiation.

"Robotic systems would face cryogenic temperatures and rugged terrain and have to meet strict planetary protection requirements," said Hari Nayar, who leads the robotics group that oversaw the research. "One of the most exciting places we can go is deep into subsurface oceans -- but doing so requires new technologies that don't exist yet."

A hole in the ice
Brian Wilcox, an engineering fellow at JPL, designed a prototype inspired by so-called "melt probes" used here on Earth. Since the late 1960s, these probes have been used to melt through snow and ice to explore subsurface regions.

The problem is that they use heat inefficiently. Europa's crust could be 6.2 miles deep or it could be 12.4 miles deep (10 to 20 km); a probe that doesn't manage its energy would cool down until it stopped frozen in the ice.

Wilcox innovated a different idea: a capsule insulated by a vacuum, the same way a thermos bottle is insulated. Instead of radiating heat outwards, it would retain energy from a chunk of heat-source plutonium as the probe sinks into the ice.

A rotating sawblade on the bottom of the probe would slowly turn and cut through the ice. As it does so, it would throw ice chips back into the probe's body, where they would be melted by the plutonium and pumped out behind it.

Removing the ice chips would ensure the probe drills steadily through the ice without blockages. The ice water could also be sampled and sent through a spool of aluminum tubing to a lander on the surface. Once there, the water samples could be checked for biosignatures.

"We think there are glacier-like ice flows deep within Europa's frozen crust," Wilcox said. "Those flows churn up material from the ocean down below. As this probe tunnels into the crust, it could be sampling waters that may contain biosignatures, if any exist."

To ensure no Earth microbes hitched a ride, the probe would heat itself to over 900 degrees Fahrenheit (482 degrees Celsius) during its cruise on a spacecraft. That would kill any residual organisms and decompose complex organic molecules that could affect science results.

A longer reach
Researchers also looked at the use of robotic arms, which are essential for reaching samples from landers or rovers. On Mars, NASA's landers have never extended beyond 6.5 to 8 ft (2 to 2.5 m) from their base. For a longer reach, you need to build a longer arm.

A folding boom arm was one idea that bubbled up at JPL. Unfolded, the arm can extend almost 33 ft (10 m). Scientists don't know which samples will be enticing once a lander touches down, so a longer reach could give them more options.

For targets that are even farther away, a projectile launcher was developed that can fire a sampling mechanism up to 164 ft (50 m).

Both the arm and the launcher could be used in conjunction with an ice-gripping claw. This claw could someday have a coring drill attached to it; if scientists want pristine samples, they'll need to bore through up to 8 in. (about 20 cm) of Europa's surface ice, which is thought to shield complex molecules from Jupiter's radiation.

After deployment from a boom arm or a projectile launcher, the claw could anchor itself using heated prongs that melt into the ice and secure its grip. That ensures that a drill's bit is able to penetrate and collect a sample.

Wheels for a cryo-rover
In July, NASA will mark a 20-year legacy of rovers driving across Martian desert, harkening back to the July 4, 1997 landing of Mars Pathfinder, with its Sojourner rover.

But building a rover for an icy moon would require a rethink.

Places like Saturn's moon Enceladus have fissures that blow out jets of gas and icy material from below the surface. They'd be prime science targets, but the material around them is likely to be different than ice on Earth.

Instead, tests have found that granular ice in cryogenic and vacuum conditions behaves more like sand dunes, with loose grains that wheels can sink into. JPL researchers turned to designs first proposed for crawling across the moon's surface. They tested lightweight commercial wheels fixed to a rocker bogey suspension system that has been used on a number of JPL-led missions.

The next steps
Each of these prototypes and the experiments conducted with them were just starting points. With the ocean worlds study complete, researchers will now consider whether these inventions can be further refined. A second phase of development is being considered by NASA. Those efforts could eventually produce the technologies that might fly on future missions to the outer solar system.

This research was funded by NASA's Space Technology Mission Directorate's Game Changing Development Program.

For more information on Ocean Worlds Europa Technologies, go to https://gameon.nasa.gov/projects-2/ocean-worlds-europa-technologies/

Published April 2017

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